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Vertical disassembling machine

LCZ type vertical dismounting machine is a necessary equipment for the repair of large hydraulic support cylinders in coal mines

Key words:

Coal mine equipment

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Product Introduction

LCZ type vertical dismounting machine is a necessary equipment for the repair of large hydraulic support cylinders in coal mines. Its main function is to rotate the guide sleeve out of the cylinder body, and to load the live column into the cylinder body, to screw the guide sleeve into the cylinder body and tighten it according to the technical requirements. The rotating torque of the machine can be adjusted to effectively avoid the overload damage caused by the hydraulic motor at high pressure, and also ensure the maximum rotating torque when the cylinder is removed and installed.
It adopts the vertical disassembly and assembly method. The biggest advantage is that it solves the problem of seal damage or deformation caused by the vertical extrusion of the seal in the horizontal assembly, and avoids the occurrence of staggered and random buckles, which effectively improves the assembly quality. Vertical disassembly reduces the occupied area of the equipment, and because of its appropriate disassembly and assembly height, easy to observe, the mold disassembly and assembly is more convenient, fast and accurate, and the work efficiency is greatly improved. This machine is a single-mode double-station, which is used for column up and down and disassembly work respectively, and the stations are arranged longitudinally.
This machine can be specially configured according to user needs two cylinder special clamping device, detachable two cylinder, a machine multi-functional, favored by the majority of users.
The disassembly tooling can be customized according to the requirements (the user must provide the model and size of the cylinder), or can be made by the production unit (we provide the size drawings of the connection).
Main technical parameters

Model LCZ-400 LCZ-400A LCZ-500 LCZ-500A LCZ-600A
Motor power (kw) 18.5 18.5 18.5 18.5 30 15
Model of oil pump CB-40 40YCY CB-40 40YCY 80YCY 32YCY
Maximum system pressure (MPa) 20 31.5 20 31.5 31.5
System working pressure (MPa) 16 25 16 25 25
Motor working pressure (MPa) 16 16 16 16 16
Removal torque (N.M) 106000 162000 126000 250000 250000
Assembly torque (N.M) 16400 16400 16400 22000 30500
Cylinder pressing thrust (KN) 125 200 125 200 200
Cylinder translation distance (mm) 1000 1000 1000 1000 1190
Base lifting (mm)   700   700 1640
Base lifting mode Plug-in type Automatic lifting Plug-in type Automatic lifting Automatic lifting
Clamping of secondary cylinder   Ring gear clamping   Ring gear clamping Ring gear clamping
Operation mode Manual reversing valve push-button operation Manual reversing valve push-button operation push-button operation
Applicable cylinder inner diameter (mm) Φ200 ~ Φ400 Φ200 ~ Φ500 Φ200 ~ Φ600
Applicable cylinder length (mm) 1000~2500 (can be customized according to customer demand) 1000~2500 (can be customized according to customer demand) 1100~3000 (can be customized according to customer demand)
Overall dimension (mm) 3660 x2800x6660 (foundation depth 1800) 3660 x2800x6660 (foundation depth 1800) 3660 x3000x9000 (foundation depth 2900)
Optional configuration: 1, plunger pump, cartridge valve 2, car automatic lifting 3, two cylinder clamping

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